Powder Coating Painting Machine Line for Storage Rack Aluminium Profile and Metal Furniture

• Customization: Available
• Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
• Coating Type: Powder Coating
• Model NO.: HN-24
• Heating system: Diesel, electric, gas, LPG
• Warranty: 12months
• Keyword: Aluminium Profile Powder Coating Line
• Color Change: Fast Color Change
• Pretreatment: DIP Bath, Spraying
• Control: PLC
• Energy: Gas/Electric
• Spray Gun: Gema
• Conveyor: Automatic /Semi/Manual
• Technology: Electrostatic Powder Spraying
• Type: Electrostatic Spraying Equipment
• Coating: Powder
• Certification: CE, ISO
• Method Type: Automatic
• Condition: New
• After-Sales Service: Agent, Service Center
• Transport Package: by Sea Container
• Specification: customed
• Trademark: HANNA
• Origin: China
• HS Code: 8424899990
• Production Capacity: 15

Product Description

Machine description: -
We could customized powder coating lines according to customer's product feature and requirements like product's shape, size, surface condition and size of workshop for the spray booth and curing oven etc.
- We could help customers find the best solution to the coating system.
- We will provide design draft, production, installation, commissioning and training.
Product Process
Technical Parameters: Name Design Parameter Project name Spraying powder coating production line Workshop Customer's workshop size ( LXWXH mm) Workpiece material Metal Workpiece size Customer's products size ( LXWXH mm) Max. output How many pcs per hour or per day Type of pretreatment Spraying tunnel / washing pool / dipping pool Material of pretreatment Stainless steel / PP plastic Type of spraying Automatic / manual /semi-automatic Heat method Electric / Gas / Diesel / LPG Type of conveyor Automatic Speed of line According the output

 

 

 

Equipment constitute of powder coating line:

 

Pretreatment System	Spraying pretreatment; immersion type; dip tank; shot blasting; sandblasting, etc.
Drying Oven	Drying oven: dry the water after pre-treatment Heating source: fuel can be natural gas, electricity, coal, diesel, bio pellets, etc
Powder Coating Booth	Material: PP; PVC 1.The filter recovery coating booth 2.Large cyclone fast automatic color change coating booth (Recovery rate is up to 99.2%, ensure no powder spillover, color change within 10 mins)
Curing Oven	Type: Tunnel curing oven; Bridge type curing oven  Heating source: fuel can be natural gas, electricity, coal, diesel, bio pellets, etc
Conveyor Chain System	C-Shaped closed rail and die-forged open type, stable operation, high efficiency, large bearing capacity, etc.

 

Production Process
(Customized according to customer requirements)

All the powder coating equipment and paint spraying equipment are widely used in all metal workpieces, transportation industry, hardware industry, building materials decoration, security, home appliances, mechanical engineering, wire mesh, electrical appliances, instrumentation, radiators, security doors, pipes, valves, furniture, shelves, hangers, lamps, fire extinguishers and many other fields.

Procuction Process	Mode	Temperature(ºC)	Time	Type
Loading	Manual	RT	Adjustable
Pre- treatment	Automatic	50-60	10 mins	Dip tank pretreatment Spraying pretreatment Shot Blasting ,Sand Blasting ,Etc.
Drying	Automatic	180-220	10mins
Powder Coating	Automatic	RT	3-5 mins	Manual spraying Automatic spraying Robot painting
Curing	Automatic	180-220	20 mins	Tunnel oven, Bridge oven, Box oven .
Cooling	Automatic	RT	10-15 mins
Unloading	Manual	RT	Adjustable

Pre-treatment SystemIn the process of processing, transportation and storage, the surface of the workpiece is often covered with oxidation skin, rust, residual moulding sand, welding slag, dust, oil and other dirt.

It will affect the bonding force and corrosion resistance of the coating and the metal If we did not cleaned the surface before coating.
Also make the base metal continue to corrode even with the protection of the coating and make the coating peel off, which will affect the mechanical properties and service life of the workpiece.
So the surface treatment of the workpiece before powder dipping coating is very important.

Pretreatment method:
1:Sand blasting / Shot blasting
2:Dip tank pretreatment3:Spraying pretreatment ( with liquid )

Powder Coating System

1:PP or PVC Insulating materialNon-conductive, won't cause bulk powder accumulation problems, easy to clean save time and labor
2:The electrostatic powder forms a light and thin layer on the surface of the material, which has a rebound effect on the electrostatic powder afterwards, effectively avoiding powder accumulation.
3: No dust spillover ,saving powder
4: Quick color changing (10-15 mins automatic color changing ),multi -color changing .
4. Powder recovery rate as high as 99.2%
5. Easy to colorchange ,easy to clean ,save time ,improve work efficiency

 

Drying oven And Curing Oven

1.Air curtain system
The hot air in the oven won't dissipate to outside saving the fuel

2.MaterialThe body of the high-temperature preheating furnace adopts 200mm composite silicate rock wool board jointed by the upper and lower cladding angles, which has the characteristics of beautiful appearance, small thermal conductivity and good insulation effect.
3.Hot air circulation system
Hot air circulation air supply and return reach a balance .
reasonable layout ,uniform oven temperature .
After testing ,the temperature difference in the oven is less than ± 3 ºC ,reaching the performance index of the similar products of the advanced countries.4:Heating source
GAS ,Diesel,Electricity,Coal,Bio-particle and so on
(according clients local , to choose the fuel)
Adopt RIELLO Italy with proportional control Burner .
Fire automatically adjusted by the response signal of the probe in the oven .temperature difference controlled within ±3° .
Keep the temperature stable ,Ensure the quality of curing.

No.	Item	Specification
1	Mode	Curing furnace hot air circulation
2	Furnace temperature	Curing furnace 180~220ºC(adjustable),Maximum 250ºC
3	Curing time	20 mins
4.	Heating-up time	Curing oven :≤20min (from ordinary temperature to 200ºC)
5	Entrance& exit form	Bridge type, tunnel type ,box type
6	Heat source	GAS ,Diesel,Electricity,Coal,Bio-particle and so on

 

 

All the powder coating equipment and paint spraying equipment are widely used in all metal workpieces.
Transportation industry, hardware industry, building materials decoration, security, home appliances, mechanical engineering, wire mesh,
Electrical appliances, instrumentation, radiators, security doors, pipes, valves, furniture, shelves, hangers, lamps, fire extinguishers and many other fields.

OUR ADVANTAGE:

Pollution free operation,Safe to operate,Maximum recovery efficiency,Durability,Quick colour change. Professional Design ,Professional Scheme ,Professional Installation.
1,Hanna intelligent gun, unique circuit board design, Complete solve the problem of workpiece powder grooves on the dead angle, groove with powder.
2,Hanna unique to the wind system which make the effective temperature difference control furnace t emperature fluctuate 3 ºC, ensure that products without color difference,coating dose not fall off.
3,Hanna big cyclone recovery system powder recovery rate as high as 99.2%,ensure no dust spillover.Unique fast color change powder supply center, change color only 10 to 15 minutes.   

Contact us immediately ! ! !
Service assurance:
1,Provide complete information, including equipment drawing, electrical circuit control chart and use maintenance instruction.
2,Equipment troubleshooting method.
3,Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
4,After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
5,If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
6,Any problems with the equipment, our company guarantees to give solutions within 12 hours. 7,The warranty period of the equipment is 2 years. In 2 years, spare parts will be provided free of charge for any problems caused by non-human factors

Since 1990,From simple manual spraying to automatic powder spraying system. We can provide you with innovative, rational and economical solutions.
We can support you with advanced technologies.Delivering the best powder coating equipments and turn-key solutions.
We've built thousands of optimal customized lines and systems for powder coating operations across China and around the world.
Our continuous research on the field as well as our constantly developing techniques and innovative nature of our engineering dpt.
enable our customers to catch up to the latest developments by modernizing their equipment partly or wholly, so as to improve performance,
increase profits and maintain their competitiveness in the world of trade.
Our company has passed ISO9001 certification,CE certification, and has obtained more than 70 patents.

FAQ

Are you a trader or a factory?
We are manufacturer and exporter. Our own factory was found in 1990,Our export office was established in 2014.

What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece. B.How many of your daily output(one day=8hours,one month=30days)? C.What heating power do you prefer: electric, gas, diesel or coal? D.The size of your factory(length, width and height)?

How to ensure the quality of the powder coating equipment?
A,We have hundreds of patents and passed the IS9001:2015 quality management system certification. B,The Technical Review Committee, reasonably determines and divides the stages of design, production, installation and commissioning, and formulates detailed progress plans for each stage, Strengthen the quality assurance system and quality protection measures of equipment manufacturing department. C,We manning quality inspectors specially to control the processing quality of product strictly.

How to install powder coating equipment after purchasing your equipment?
A,We will provide installation information and installation videos
B,Our engineers will guide the installation and run the equipment.
C,After the debugging, will provide complete training and track customer device usage.

How is your company's after-sales service done?
A,Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
B,After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
C,If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
D,Any problems with the equipment, our company guarantees to give solutions within 12 hours.