Manual Conveyor Powder Coating Line
Manual Conveyor Dip Tank Powder Coating Line for Pipe Fitting
Characteristic:
Our Advantage:
1,Hanna intelligent gun, unique circuit board design, Complete solve the problem of workpiece powder grooves on the dead angle, groove with powder.Also Ultra-high cost performance ratio.
2,Hanna unique to the wind system which make the effective temperature difference control furnace temperature fluctuate 3 ºC, ensure that products without color difference,coating dose not fall off.
3,Hanna big cyclone recovery system powder recovery rate as high as 95%,ensure no dust spillover.Unique fast color change powder supply center, change color only 10 to 15 minutes.
(Customized according to customer requirements)
Powder spray coating: upper hanging→spraying (automatic, manual spraying)→baking curing (180-220ºC adjustable, 20min)→cooling→down hanging.
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Procuction Process
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Mode
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Temperature(ºC)
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Time
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Type |
|
Loading
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Manual
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RT
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Adjustable |
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Pre- treatment
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Automatic
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50-60
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10 mins
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Dip tank pretreatment
Spraying pretreatment
Shot Blasting ,Sand Blasting ,Etc.
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| Drying |
Automatic |
180-220 |
10mins |
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Powder Coating
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Automatic
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RT
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3-5 mins
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Manual spraying
Automatic spraying
Robot painting |
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Curing
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Automatic
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180-220
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20 mins
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Tunnel oven,
Bridge oven,
Box oven .
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Cooling
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Automatic
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RT
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10-15 mins
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|
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Unloading
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Manual
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RT
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Adjustable |
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Pre-treatment System
hanging → degreasing soaking (3-5min, 40-50ºC) → clear water soaking I (0.5-1 min) → clear water soaking II (0.5-1 min) → phosphating soaking (1-2min) → Soak in clean water I (0.5-1 min) → soak in clean water II (0.5-1 min) → hang down → drain and dry.
Pretreatment method:
1:Sand blasting / Shot blasting
2:Dip tank pretreatment3:Spraying pretreatment ( with liquid )
Powder Coating System
1:Simple filter recovery
2:Big cyclone + secondary filter recovery
Simple filter recovery
1.Color change time: 15 minutes
2.Scope of application: within 3 colors
3.Powder recovery: 95%
4.Hanna patent: Filter element reclaimer quick disassembly convenient color change
2:Big cyclone + secondary filter recovery
1. No Dust Spillover ,Saving Powder
2. Quick Color Changing
(10-15 mins Automatic Color Changing ),Multi -Color Changing
3. Powder Recovery Rate As High As 98%
4. The Workpiece Groove Had No Bottoming Phenomenon
5. Full Consider The Need of Color Change ,Easy to Clean ,Save Time ,Improve Work Efficiency
Drying Oven And Curing Oven
1.Air curtain system The hot air in the oven won't dissipate to outside saving the fuel
2.MaterialThe body of the high-temperature preheating furnace adopts 150mm composite silicate rock wool board jointed by the upper and lower cladding angles, which has the characteristics of beautiful appearance, small thermal conductivity and good insulation effect.
3.Hot air circulation system
Hot air circulation air supply and return reach a balance .
After testing ,the temperature difference in the oven is less than ± 3 ºC ,reaching the performance index of the similar products of the advanced countries.
| No. |
Item |
Specification |
| 1 |
Mode |
Curing furnace hot air circulation |
| 2 |
Furnace temperature |
Curing furnace 180~220ºC(adjustable),Maximum 250ºC |
| 3 |
Curing time |
20 mins |
| 4. |
Heating-up time |
Curing oven :≤20min (from ordinary temperature to 200ºC) |
| 5 |
Entrance& exit form |
Bridge type, tunnel type ,box type |
| 6 |
Heat source |
GAS ,Diesel,Electricity,Coal,Bio-particle and so on |
Conveyor Transport System
Light Chain : Heavy Chain :
* QXG150 ≤ 30KG * XT80 ≤ 125KG
* QXG250 ≤ 50KG * XT100 ≤ 500KG
* QXG300 ≤ 80KG * XT160 ≤ 800KG
1. Based on Customer Needs ,Provide The Corresponding Optimal Design
2. Fine Workmanship to Ensure Operational Stability
3. Highly Automated Process to Increase Efficiency
Products application:
All the powder coating equipment and paint spraying equipment are widely used in all metal workpieces, transportation industry, hardware industry, building materials decoration, security, home appliances, mechanical engineering, wire mesh, electrical appliances, instrumentation, radiators, security doors, pipes, valves, furniture, shelves, hangers, lamps, fire extinguishers and many other fields.
Our projects:(we have Rich experience)
Many projects finished all over the world, including China, Europe (UK, Ireland, Switzerland, Bulgaria, Cyprus, Croatia); New Zealand, Middle East (Qatar, Kuwait, Saudi Arabia, Egypt, Iraq); Asia (Thailand, Philippines, Kyrgyzstan); Latin America (Mexico,Chile, Ecuador,Argentina); Africa (Morocco, Nigeria, Kenya), and so on.
We're not selling a machine, we're offering a solution. It is an important part of your business success.
Service assurance:
1. Provide complete information, including equipment drawing, electrical circuit control chart and use maintenance instruction.
2. Equipment troubleshooting method.
3. Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
4. After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days. 5. Any problems with the equipment, our company guarantees to give solutions within 12 hours.6. The warranty period of the equipment is 2 years. In 2 years, spare parts will be provided free of charge for any problems caused by non-human factors
Company Introduction
Since 1990,From simple manual spraying to automatic powder spraying system. We can provide you with innovative, rational and economical solutions.
We can support you with advanced technologies.Delivering the best powder coating equipments and turn-key solutions.We've built thousands of optimal customized lines and systems for powder coating operations across China and around the world.
Our company has passed ISO9001 certification,CE certification, and has obtained more than 70 patents.
Packing And Shipping
Are you a trader or a factory ?
We are manufacturer and exporter. Our factory was found in 1990, our export office was established in 2014.
What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpieces.
B.How many of your daily output(one day=8 hours,one month=30 days)?
C.The size of your factory(length, width and height)?
How to ensure the quality of the equipment ?
A. We have hundreds of patents and passed the IS9001: 2015 quality management system certification.
B. The Technical Review Committee,reasonably determines and divides the stages of design, production, installation andcommissioning, and formulates detailed progress plans for each stage, Strengthen the quality assurance system and quality protection measures of equipment manufacturing department.
C. We manning quality inspectors specially to control the processing quality of product strictly.
How to install equipment after purchasing your equipment ?
A. We will provide installation information and installation videos.
B. Our engineers will guide the installation and run the equipment.
C. After the debugging, will provide complete training and track customer device usage.
How is your company's after-sales service done?
A. Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
B. After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
C. If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
D. Any problems with the equipment, our company guarantees to give solutions within 12 hours.
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