Dip coating machine powder plastic dip coating machine
Hebei Hanna technology co.,LTD
is a leading powder coating equipment supplier in the area of electrostatic powder coating line. Our products are widely used in the filed of metal products, motorcycle wheels, stainless spare parts, bicycle frame/bike frame, aluminum wheels/steel wheels, car rims/car, wheels metal furniture etc and get good feedback. Our products are designed for you to customize the automatic spraying assembly line. The main products include:Electrostatic spraying machine,Electrostatic spraying gun, Automatic elevating equipment, quick change of color powder room, Powder recovery equipment, Multi-function spray room, Spray paint room, telescopic spray paintroom,Pretreatment equipment, spray, hot air furnace, biological granule combustion machine, gas burner, electric heating oven, curing oven, chain suspension conveying equipment, etc .And all is according to CE, ISO 9001 standards. The warranty period of the equipment is three years, and any quality problems will occur during the quality guarantee period. Our company will replace the original equipment (parts) free of charge.The quality assurance period will provide the life service after the expiration. Within 24 hours after receiving service demand, by technical staff, has a rich experience by phone, email, video and other forms to provide project consulting, fault diagnosis and other instructional technology services, to achieve customer satisfaction. welcome you to visit our factory for technical communication.
What Are The Advantages of Dip Coating?
Dip coating is a simple and effective technique which is commonly used in manufacturing across a wide range of different industries. Within research and development, it has become an important coating method for the fabrication of thin films using a purpose-built dip coater. When the process is optimised, dip coating can be used to produce highly uniform films. Importantly, key factors such as film thickness can be easily controlled.
Products Application
Dip coating line major in the all kinds of fence :
Fence panels, Slat fencing ,pool fencing ,Fence net,Welded Wire Mesh Panel and so on.
Metal mesh is generally installed outdoors, so anti-corrosion is very important. One of the anti-corrosion methods is hot-dip plastic treatment, which is an anti-corrosion treatment method for the frame. It is preheated at high temperature and immersed in the flow of plastic powder. In the chemical bed, the plastic melts and adheres to the surface of the frame to form a plastic anti-corrosion layer. The advantage of this anti-corrosion treatment method is that after the plastic layer, it is not afraid of bumps and the anti-corrosion time is long
Design Parameter
| Name |
Parameter |
Remark |
| Project |
Fence Sheet Dip Coating line |
|
| Item |
Wire welded fence sheet |
|
| Material |
Steel. |
|
| Max.size |
2510*2050mm |
|
| Max. weight |
<100kg |
|
| Working Day |
According customer |
|
| Working Time |
8hours |
|
| Production |
3-5min /hanger, 1shift/day |
|
| Design Capacity |
Chair Frame:1.000pcs/8hours, |
|
| The Factory Size |
As drawing |
|
| Conveyor Speed |
V=6m/min |
4-8m/min Adjustable |
| Hanging Part Height |
The top track to the upper plane of the workpiece 950mm |
|
| Workpiece Weight |
Not Over 100kg/Each hanger |
|
| Pre- Treatment Mode |
Galvanized wire |
|
| Powder dipping Mode |
Automatic |
|
| Pre-heat Oven Heating Method |
CNG direct heating |
|
| Curing Oven Heating Method |
CNG in-direct Heating |
|
| Power Condition |
Three-phase:380V 50Hz |
Voltage fluctuate Range±10% |
| Single phase |
220VAC 50Hz |
Voltage fluctuate Range±10% |
| Compressed Air |
6-8bar |
|
Powder Dipping Line Technological Process
| Process Name |
Mode |
Temperature(ºC) |
Time |
Remark |
| Loading |
Manual |
RT |
2-5mins |
|
| Pre-heating |
Automatic |
300-350 |
6-10mins |
|
| Dipping Coating |
Automatic |
RT |
3-5mins |
|
| Curing |
Automatic |
180-220 |
3-5mins |
|
| Cooling |
Automatic |
RT |
10-15mins |
|
| Unloading |
Manual |
RT |
3-5mins |
|
| Inspection&Package |
|
|
|
|
Equipment Structure & Function
High Temperature Pre-heating and curing Oven
The body of the high-temperature preheating furnace adopts 200mm composite silicate rock wool board jointed by the upper and lower cladding angles, which has the characteristics of beautiful appearance, small thermal conductivity and good insulation effect. The inlet and outlet are equipped with two-way sliding doors to effectively prevent the hot air from spilling out, and the inlet and outlet of the chamber is equipped with an exhaust fan to automatically discharge the exhaust gas from the preheating chamber.The
thermal energy system of the high temperature preheating chamber adopts SUS304 infrared heating tube to rapidly heat the workpiece. The power controller is adopted for the drying group control to automatically heat the workpiece efficiently and reduce the consumption of electric energy to the maximum exten
Dipping Chamber Body
The chamber body is composed of a skeleton, a wall panel, a filter unit for the top layer, a convenient door, a lighting device, a window, a grille, etc.Both sides of the chamber are more than 800mm from the ground to install the lighting glass, the height of the lighting glass is 1000mm, the use of 5mm thick tempered glass, the chamber glass adopts film protection to prevent the pollution of the glass surface, when the paint particles on the glass too much can be replaced with the film.
Conveyor Transport System
Cycled operating lines feature high flexibility and suitability for lower throughputs, wide range of parts or large dimension parts for treatment. Continuous operating lines using overhead chain conveyor are suitable for high productivity, high capacity requirements and for high throughputs of same or similar parts.
Electric control system
Pre-heating control system, dipping room control system, conveyor control system, curing oven control system.
Metal mesh is generally installed outdoors, so anti-corrosion is very important. One of the anti-corrosion methods is hot-dip plastic treatment, which is an anti-corrosion treatment method for the frame. It is preheated at high temperature and immersed in the flow of plastic powder. In the chemical bed, the plastic melts and adheres to the surface of the frame to form a plastic anti-corrosion layer. The advantage of this anti-corrosion treatment method is that after the plastic layer, it is not afraid of bumps and the anti-corrosion time is long.
Dip coating paint is for Fence panels, wire mesh .and so on.
We deliver turn-key delivery systems for the dip coating system
Welcome to contact with us`
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