Hebei Hanna technology co.,LTD is a leading powder coating equipment supplier in the area of electrostatic powder coating line. Our products are widely used in the filed of metal products, motorcycle wheels, stainless spare parts, bicycle frame/bike frame, aluminum wheels/steel wheels, car rims/car, wheels metal furniture etc and get good feedback. Our products are designed for you to customize the automatic spraying assembly line. The main products include:Electrostatic spraying machine,Electrostatic spraying gun, Automatic elevating equipment, quick change of color powder room, Powder recovery equipment, Multi-function spray room, Spray paint room, telescopic spray paintroom,Pretreatment equipment, spray, hot air furnace, biological granule combustion machine, gas burner, electric heating oven, curing oven, chain suspension conveying equipment, etc .And all is according to CE, ISO 9001 standards. The warranty period of the equipment is three years, and any quality problems will occur during the quality guarantee period. Our company will replace the original equipment (parts) free of charge.The quality assurance period will provide the life service after the expiration. Within 24 hours after receiving service demand, by technical staff, has a rich experience by phone, email, video and other forms to provide project consulting, fault diagnosis and other instructional technology services, to achieve customer satisfaction. welcome you to visit our factory for technical communication.
Product Description
Product Description
What Are The Advantages of Dip Coating?
Dip coating is a simple and effective technique which is commonly used in manufacturing across a wide range of different industries. Within research and development, it has become an important coating method for the fabrication of thin films using a purpose-built dip coater. When the process is optimised, dip coating can be used to produce highly uniform films. Importantly, key factors such as film thickness can be easily controlled.
Dip coating line major in the all kinds of fence :
Fence panels, Slat fencing ,pool fencing ,Fence net,Welded Wire Mesh Panel and so on.
Metal mesh is generally installed outdoors, so anti-corrosion is very important. One of the anti-corrosion methods is hot-dip plastic treatment, which is an anti-corrosion treatment method for the frame. It is preheated at high temperature and immersed in the flow of plastic powder. In the chemical bed, the plastic melts and adheres to the surface of the frame to form a plastic anti-corrosion layer. The advantage of this anti-corrosion treatment method is that after the plastic layer, it is not afraid of bumps and the anti-corrosion time is long
Product Parameters
Production process flow:
Pre-treatment → Upper workpiece → High temperature preheating → Dipping → Plasticizing and leveling → cooling
(Air cooling)→Finished product→Inspection→Packing→Ship.
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Process Name
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Mode
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Temperature(ºC)
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Time
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Loading
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Manual
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RT
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2-5mins
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Pre-heating
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Automatic
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180-300
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10mins
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Dipping Coating
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Automatic
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RT
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3-5mins
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Curing
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Automatic
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180-300
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20mins
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Cooling
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Automatic
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RT
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10-15mins
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|
Unloading
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Manual
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RT
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3-5mins
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Equipment Structure & Function
High Temperature Pre-heating and curing Oven
The body of the high-temperature preheating furnace adopts 200mm composite silicate rock wool board jointed by the upper and lower cladding angles, which has the characteristics of beautiful appearance, small thermal conductivity and good insulation effect. The inlet and outlet are equipped with two-way sliding doors to effectively prevent the hot air from spilling out, and the inlet and outlet of the chamber is equipped with an exhaust fan to automatically discharge the exhaust gas from the preheating chamber.The
thermal energy system of the high temperature preheating chamber adopts SUS304 infrared heating tube to rapidly heat the workpiece. The power controller is adopted for the drying group control to automatically heat the workpiece efficiently and reduce the consumption of electric energy to the maximum exten
Dipping Chamber Body
The chamber body is composed of a skeleton, a wall panel, a filter unit for the top layer, a convenient door, a lighting device, a window, a grille, etc.Both sides of the chamber are more than 800mm from the ground to install the lighting glass, the height of the lighting glass is 1000mm, the use of 5mm thick tempered glass, the chamber glass adopts film protection to prevent the pollution of the glass surface, when the paint particles on the glass too much can be replaced with the film.
Conveyor Transport System
Cycled operating lines feature high flexibility and suitability for lower throughputs, wide range of parts or large dimension parts for treatment. Continuous operating lines using overhead chain conveyor are suitable for high productivity, high capacity requirements and for high throughputs of same or similar parts.
Electric control system
Pre-heating control system, dipping room control system, conveyor control system, curing oven control system.
Equipment planning, production, installation, debugging, and assistance in trial production. Provide complete education and training after the equipment is completed and delivered. Provide complete information, including equipment drawing, electrical circuit control chart and use maintenance instruction.
Equipment troubleshooting method. We provide a list of consumables and help customers establish a complete equipment maintenance and guarantee system. After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 30 days. Receive a customer phone or email and give a solution within 24 hours. After the installation of the equipment is completed, our company will save the complete data.
Installation & Commissioning & Training
COMPANY INTRODUCTION
Since 1990,From simple manual spraying to automatic powder spraying system.
We can provide you with innovative, rational and economical solutions. We can support you with advanced
technologies.Delivering the best powder coating equipments and turn-key solutions.
We've built thousands of optimal customized lines and systems for powder coating operations across China
and around the world.
Our continuous research on the field as well as our constantly developing techniques and innovative nature
of our engineering dpt. enable our customers to catch up to the latest developments by modernizing their
equipment partly or wholly, so as to improve performance, increase profits and maintain their
competitiveness in the world of trade.
Our company has passed ISO9001 certification,CE certification, and has obtained more than 70 patents
FAQ
Are you a trader or a factory?
We are manufacturer and exporter.
Our own factory was found in 1990,Our export office was established in 2014.
What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece.
B.How many of your daily output(one day=8hours,one month=30days)?
C.What heating power do you prefer: electric, gas, diesel or coal?
D.The size of your factory(length, width and height)?
How to ensure the quality of the equipment?
A,We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B,The Technical Review Committee, reasonably determines and divides the stages of design,
production, installation and commissioning, and formulates detailed progress plans for each stage,
Strengthen the quality assurance system and quality protection measures of equipment
manufacturing department.
C,We manning quality inspectors specially to control the processing quality of product strictly.
How to install equipment after purchasing your equipment?
A,We will provide installation information and installation videos
B,Our engineers will guide the installation and run the equipment.
C,After the debugging, will provide complete training and track customer device usage.
How is your company's after-sales service done?
A,Provide the list of consumables to assist customers in establishing a comprehensive equipment
maintenance system.
B,After the equipment is delivered to the customer, our company will send professionals to track the
customer equipment for 60 days.
C,If customer has a device failure in the process of using the device, our company will operate the
device remotely through the computer network through the authorization given by the customer, and
eliminate all equipment failure problems.
D,Any problems with the equipment, our company guarantees to give solutions within 12 hours.
Feel free to contact with us to get your design .
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